Bistable display

ABSTRACT

A bistable display having one or more permanent hideable mark, and a method of forming the permanent hideable mark, are described. The permanent hideable mark can be hidden and revealed numerous times without loss of information.

FIELD OF THE INVENTION

The present invention relates to a security device including permanenthideable information that is invisible in one state, but visible inanother state.

BACKGROUND OF THE INVENTION

There is an increasing need for protection against forgery of documentsusing copiers, scanners, and various printing techniques.

Various uses of optically variable security markings, including but notlimited to diffraction gratings, holograms, interference coatings,metameric inks, and polarization coatings, have been widely adopted.These security markings vary in color or brightness, depending on theconditions under which they are illuminated and observed. Many of thesesecurity markings can be easily duplicated, so technologies that deliverhigh-level security are demanded.

U.S. Pat. No. 6,061,122 to Hoshino et al. discloses an opticalidentification system using high-polymer cholesteric liquid crystals,wherein the authenticity of the system is determined by recognizingoptical properties of the cholesteric liquid crystal material that aresubstantially unaffected by an electric or magnetic field. The abilityof the liquid crystal to reflect light at a certain wavelength, whereinthe wavelength is dependent on the incident angle of the light, enablesthe formation of a holographic-like image that is difficult toreproduce.

U.S. Patent Application Publication US 2003/0173539A1 to Muller-Rees etal. discloses a security marking comprising liquid crystalline materialwith chiral phase, wherein the security marking is invisible to the eye,and the properties of the liquid crystalline material with chiral phasecan be detected with the aid of detection devices, such as a polarizeror color filter.

U.S. Pat. No. 6,580,481 to Ueda et al. discloses an informationrecording/displaying card including an invisible written informationarea and a visible written information area. The invisible writteninformation is recorded to be invisible, and can be accessed by a seconddevice for reading. The invisible information is recorded on a magneticrecording layer, a write-once optical recording layer, or in anintegrated circuit memory in which information can be recorded anderased.

The above-described security markings either require special equipmentto retrieve hidden information, or the information is not hidden, butsimply difficult to reproduce. There is a need for a security markingthat is invisible in normal use conditions, but can be made visible tothe human eye without the need for specialized detection devices, andwhich is difficult to duplicate.

SUMMARY OF THE INVENTION

A bistable display comprising a permanent hideable mark is described,wherein the bistable display comprises a substrate and a layer ofbistable material, wherein the bistable material has an imagewisepattern that is viewable in a first state of the bistable material,hidden in a second state of the bistable material, and is not erasable.The permanent hideable mark can be hidden or revealed multiple times,and is permanent. Methods of forming the mark, hiding the mark, andrevealing the mark are also disclosed.

Advantages

The bistable display having a permanent hideable mark and the method offorming the permanent hideable mark on the bistable display providespermanent written images that can be repeatedly hidden and retrieved ona display without affecting non-hidden information on the display.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a partial cross sectional view of a display element;

FIGS. 2A and 2B are schematic side views of chiral nematic material in aplanar state and focal-conic state, respectively;

FIG. 3 is schematic side view of an apparatus that can be used to writesecurity information on a display element in accordance with the presentinvention;

FIG. 4A is a schematic view of the display element of FIG. 1 in theplanar state;

FIG. 4B is a schematic view of the display element of FIG. 4A afterexposure to light through an information carrying mask;

FIG. 4C is a schematic view of the display element of FIG. 4B, switchedinto a focal conic state;

FIG. 4D is a schematic view of the display element of FIG. 4B, switchedinto a planar state;

FIG. 4E is a schematic view of the display element of FIG. 4C or 4D,switched into an information readable state;

FIG. 5A is a spectra plot of a reflectance of the display element ofFIG. 4B in a planar state (1) and when it is exposed to light (2);

FIG. 5B is a spectra plot of a reflectance of the display element ofFIG. 4C in states (1) and (2);

FIG. 5C is a spectra plot of a reflectance of the display element ofFIG. 4D in states (1) and (2);

FIG. 5D is a spectra plot of a reflectance of the display element ofFIG. 4E in states (1) and (2);

FIG. 6A is a schematic view of the display element of FIG. 1 in thefocal conic state;

FIG. 6B is a schematic view of the display element of FIG. 6A afterexposure to light through an information carrying mask;

FIG. 6C is a schematic view of the display element of FIG. 6B, switchedinto a focal conic state;

FIG. 6D is a schematic view of the display element of FIG. 6B, switchedinto a planar state;

FIG. 6E is a schematic view of the display element of FIG. 6C or 6D,switched into an information readable state;

FIG. 7A is a spectra plot of a reflectance of the display element ofFIG. 6B in a focal conic state (1) and when it is exposed to light (2);

FIG. 7B is a spectra plot of a reflectance of the display element ofFIG. 6C in states (1) and (2);

FIG. 7C is a spectra plot of a reflectance of the display element ofFIG. 6D in states (1) and (2);

FIG. 7D is a spectra plot of a reflectance of the display element ofFIG. 6E in states (1) and (2);

FIG. 8A is a schematic sectional view of an alternative displaystructure having a patterned cholesteric liquid crystal layer;

FIG. 8B is a schematic sectional view of an alternative displaystructure having a patterned cholesteric liquid crystal layer withdifferent thicknesses of liquid crystal; and

FIG. 8C is a schematic sectional view of an alternative displaystructure without electrodes.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

A display having a permanent hideable mark and a method of forming thepermanent hideable mark in the display are described. The permanenthideable mark can be used for security purposes, as an identifier, asdecorative art, or to carry information.

The bistable display can be a rewritable, electronic display. Thedisplay can include one or more electrically imageable material. Theelectrically imageable material can be light emitting or lightmodulating. Light emitting materials can be inorganic or organic innature. Exemplary light emitting materials can include organic lightemitting diodes (OLED) and polymeric light emitting diodes (PLED). Thelight modulating material can be reflective or transmissive. Lightmodulating materials can be electrochemical, electrophoretic,electrochromic, or liquid crystals. The liquid crystalline material canbe nematic, or smectic, and can be doped with chiral dopants to formchiral nematic or chiral smectic liquid crystal materials. The liquidcrystalline material can be operated in twisted nematic (TN),super-twisted nematic (STN), ferroelectric, or other modes, and can beswitched by electric or magnetic field. According to variousembodiments, the display can include chiral nematic liquid crystals. Thechiral nematic liquid crystals can be polymer dispersed cholestericliquid crystals (PDCLC). According to various embodiments, more than onebistable material can be used in the display.

The electrically imageable material can be addressed with an electricfield to form an image, and can retain its image after the electricfield is removed, a property referred to as “bistable.” Particularlysuitable electrically imageable materials that exhibit “bistability” areelectrochemical, electrophoretic, electrochromic, magnetic,ferroelectric liquid crystal, or cholesteric (chiral nematic) liquidcrystal materials. Certain nematic liquid crystals having proper surfacetreatment also exhibit bistability, such as those found in a ZenithalBistable Display from ZBD Displays Ltd., Worcester, England, or a BiNemgdisplay from Nemoptic, Magny les Hameaux, France, as disclosed by I.Dozov in “Bistable Liquid Crystal Technologies” (SID 2003, pp.946-949).According to certain embodiments, the bistable material can be chiralnematic liquid crystals, which can be formed as polymer dispersedcholesteric liquid crystals.

The substrate of the display can be any suitable material, for example,glass or plastic. When the substrate is plastic, it can be flexible, forexample, a flexible self-supporting plastic film. “Plastic” means apolymer, usually made from polymeric synthetic resins, which canoptionally be combined with other ingredients, such as curatives,fillers, reinforcing agents, colorants, and plasticizers. Plasticincludes thermoplastic materials and thermosetting materials. Thesubstrate can be transparent or opaque. The substrate can be coated atleast partially with a colored or opaque material to prevent viewing ofthe electronic components on the substrate in the formed displayelement. Suitable materials for a flexible substrate can include, butare not limited to, polyethylene terephthalate, polyethylenenaphthalate, and polyimide. The substrate can withstand temperaturesrequired for attaching electronic components by solder reflow. Thesubstrate can provide dimensional stability during manufacture of thedisplay element. The substrate can have a thickness of between 12 and300 microns, although thicker or thinner substrates can be used asdesired. According to various embodiments, the bistable material can bebetween two substrates.

Where a flexible plastic substrate is used, it can be reinforced with ahard coating, for example, an acrylic coating. The coating can have athickness of from 1 to 30 microns, for example, from 2 to 4 microns.Various suitable hard coatings can be used, dependent upon the substratematerial. Such coatings can include a mixture of UV-cured polyesteracrylate and colloidal silica, known as “Lintec” by Lintec Corporationof Tokyo, Japan, and an acrylic coating sold as Terraping by TekraCorporation, New Berlin, Wis.

The bistable material can be formed on the substrate in a pattern. Thebistable material can be coated, printed, or otherwise applied in apattern corresponding to a desired mark, or the inverse, or negative, ofthe mark. A second bistable material with different properties can beused to fill in between patterned areas of the first bistable material,to form a layer around the patterned first bistable material to theedges of a display area on the substrate, or both. The display area canbe all, or one or more portion, of the substrate.

A filler material can be used between patterned areas of the firstbistable material. When a filler is used, the layer of bistable materialcan include the first bistable material and filler, wherein the firstbistable material fills the display area except for the pattern definedby the filler. Optionally, the layer can include a second bistablematerial outside the area of the permanent hideable mark, or that formsthe permanent hideable mark with the filler. Where the bistable materiallayer includes more than one material, the materials can be of the sameor different thicknesses on the substrate. For example, the materialforming the pattern (first bistable material or filler) can be thickeror thinner than the remaining materials forming the layer.

Alternately, a uniform layer of bistable material can be applied to thesubstrate, and an image formed by imagewise exposure of the bistablematerial to energy in the form of heat, light, or electric field,sufficient to cause a permanent hideable image in the bistable material.A “permanent hideable image” is one wherein the bistable material issubjected to sufficient energy to create a permanent image in thebistable material that is not erasable, but wherein the image is stillcapable of being hidden when the surrounding bistable material is set toa predetermined viewing state. The surrounding bistable material can bethe same or a different material as that forming the image, and can bethe same or a different thickness as the bistable material forming theimage.

There are three critical energy levels, wherein “energy” can be heat,light, or electric field, that define the permanency of an image in agiven bistable material. The first energy level is the upper limit atwhich an image can be reversibly formed. Between the first and secondenergy levels, the image sticks, such that it requires several repeatederasure procedures to remove the image. Above the second energy level,the image is permanent but hideable, such that the image is viewable incertain states, and hidden in others, but is not erasable. The contrastof the permanent hideable image to the surrounding display areas canchange over time, but the image remains clearly visible over a criticalnumber of viewings, for example, greater than 20, greater than 50,greater than 100, or greater than 500 viewings, the critical number ofviewings dependent upon the expected use of the mark over the expectedlife of the display. Above the third energy level, the image becomespermanent such that it cannot be hidden in any state, and cannot beerased. The energy levels are dependent on the type and thickness of thebistable material, and can be effected by the material of adjacentlayers, for example, a dark layer, and the type of energy used.

The non-imaged areas of the bistable material layer can be written anderased as known in the art, to convey rewritable information. Thebistable material can have two or more viewable states, and therewritable information can be conveyed in one or more of the viewablestates. For example, the rewriteable information can appear in one oftwo contrasting, or light and dark, states, or can include one or moregrey level between a light and dark state. The writing and erasing ofthe rewritable information does not affect the permanent hideable mark.If desired, the non-imaged areas of the bistable display can containpermanent information that is not erasable and is always viewable. Acombination of permanent and rewritable information can be present inthe non-imaged area of the bistable display.

Specific examples of the formation of a permanent hideable mark on abistable material are set forth in the Figures and described in thefollowing text. Those skilled in the art, based on known bistabledisplay structures, the information provided herein, and the followingexamples, can form a permanent hideable mark in other bistable materialsdescribed herein.

FIG. 1 is a partial cross sectional view of a cholesteric liquid crystaldisplay element that can be written with security information inaccordance with the present invention. The display element 10 includes asubstrate 15, such as a thin polymeric material. Suitable materialsinclude, for example, Kodak Estar film base formed of polyester plasticthat has a thickness of between 20 and 200 microns, for example, 125microns. Other polymers, such as polycarbonate, can also be used in anythickness suitable for the intended purpose. The substrate can betransparent or opaque. The substrate can be rigid or flexible. Accordingto various embodiments, two substrates can be used, and at least onesubstrate can be transparent.

The display element can be flexible. The display element can be made inany shape, for example round, rectangular, parallelogram, square, orirregular. One or more display element can be used to form a display.According to certain embodiments, the display can be flexible. Thedisplay can have any three dimensional shape, for example, flat, curved,round, polygonal, square, cubed, or irregular. The display, whenflexible, can follow the shape of a surface to which it is attached, forexample, turning a corner of a wall. The display can be double-sided,having at least one display element on each side. Where the display ispolygonal, each face of the polygon can be at least one display element.Each viewing surface of the display, regardless of display shape, caninclude one or more display elements. If multiple display elements areused, they can be arranged in a pattern, form a grid covering at least aportion of the surface of the display element, or each display elementcan abut at least one other display element.

A first conductor 20 can be formed on substrate 15. First conductor 20can be any conductive material, for example, tin-oxide, indium-tin-oxide(ITO), or polythiophene. The first conductor 20 can be transparent. Thefirst conductor 20 can be sputtered, coated, or printed by any knownmethods in the art to form a layer over substrate 15. The firstconductor 20 can be coated as a continuous layer, discontinuous layer,or patterned. The first conductor can include one or more conductivelayers, wherein each layer can be the same or different material. Thefirst conductor 20 can have a resistance of less than 1000 ohms persquare.

A bistable material, for example, cholesteric liquid crystal layer 30,can overlay at least a first portion of first conductor 20. A portion ofcholesteric layer 30 can be removed to expose a portion of firstconductor 20′ to permit electrical contact with the portion of firstconductor 20′. Cholesteric layer 30 can contain a chiral nematic, orcholesteric, liquid crystal material, such as described, for example, inU.S. Pat. No. 5,695,682 to Doane et al. Application of electrical fieldsof various intensity and duration can be employed to drive thecholesteric material into a reflective state, a substantiallytransparent state, or an intermediate state. Cholesteric liquid crystalmaterial has optical states that are stable in the absence of anelectrical field. The materials can maintain a given optical stateindefinitely after the field is removed. Suitable cholesteric liquidcrystal materials can include, for example, Merck BL112, BL118, orBL126, available from E.M. Industries of Hawthorne, N.Y.

Cholesteric layer 30 can include a cholesteric material, for example,BL-118 from E.M. Industries, dispersed in a binder, for example,deionized photographic gelatin, polyvinyl alcohol (PVA), or polyethyleneoxide (PEO). The ratio of liquid crystal material to binder can be fromabout 8:1 to 1:8. For example, the liquid crystal material can be at aconcentration of 8% in a 5% gelatin aqueous solution binder. The liquidcrystal material can be dispersed to create an emulsion of 8-10 microndiameter domains of the liquid crystal in an aqueous suspension. Thedomains can be formed, for example, using the limited coalescencetechnique described in U.S. Pat. No. 6,423,368 to Stephenson et al.

The cholesteric liquid crystal emulsion can be coated over the firstconductor 20 on the substrate 15 and dried to provide a polymerdispersed cholesteric coating, forming the cholesteric liquid crystallayer 30. The cholesteric liquid crystal layer 30 can be machine coatedusing coating equipment employed in the manufacture of films. Thecholesteric liquid crystal layer 30 can be any suitable thickness, forexample, from 2 to 30 microns thick, for example, 9 microns thick.According to various embodiments, a thin layer of gelatin can be appliedover the first transparent conductor 20 to provide an insulator prior toapplying cholesteric liquid crystal layer 30, as disclosed in U.S. Pat.No. 6,690,447 to Stephenson et al.

FIGS. 2A and 2B are schematic side sectional views of a chiral nematicliquid crystal material responding to incident light, wherein thematerial is in a planar state (FIG. 2A) or a focal-conic state (FIG.2B). To achieve the planar state shown in FIG. 2A, a high voltage fieldhas been applied to the liquid crystal and quickly switched to zeropotential to form planar liquid crystal 72, which reflect portions ofincident light 60 as reflected light 62, so the viewer perceives abright image. To achieve the focal-conic state shown in FIG. 2B, a lowervoltage field can be applied to the liquid crystal to cause themolecules of the chiral nematic material to break into weakly forwardscattering cells known as focal-conic liquid crystal 74. Increasing thetime duration of a low-voltage pulse can progressively drive themolecules that were originally reflective planar liquid crystal 72towards a fully evolved and weakly light scattering focal-conic liquidcrystal 74.

As shown in FIGS. 1, 2A, and 2B, a light absorbing dark layer 35 can beadjacent the cholesteric layer 30 on the side of the substrate 15, orthe side of the cholesteric layer 30 opposite from the substrate 15, toimprove contrast of the display. The dark layer 35 can be separated fromthe cholesteric layer 30 by one or more layer, so long as the distanceof separation allows transfer of heat from the dark layer 35 to thecholesteric layer 30 sufficient to affect the state of the cholestericlayer 30. The dark layer 35 can absorb visible, ultraviolet, and/orinfrared (IR) light. According to various embodiments, the dark layercan convert absorbed light to heat. According to various embodiments,the dark layer 35 can absorb only a portion of the visible spectrum, andhas a colored appearance. Dark layer 35 can include one or more dyes,colorants, pigments, or materials capable of absorbing light, convertinglight to heat, or both. For example, dark layer 35 can include a blackdye, pigment, or colorant; a metal, for example silver; or a colorlessUV-absorber. Dark layer 35 can be a thin layer of light absorbing,sub-micron carbon in a gel binder as described, for example, in U.S.Pat. No. 6,639,637 to Stephenson.

As shown in FIG. 2B, as fully evolved focal-conic liquid crystal 74, thecholesteric liquid crystal is forward light scattering, and incidentlight 60 is adsorbed by dark layer 35 to create a dark image. As thecholesteric material changes from reflective planar liquid crystal 72shown in FIG. 2A to a fully evolved light scattering focal-conic liquidcrystal 74 shown in FIG. 2B, a viewer will perceive reflected light 62fading to black.

Returning to FIG. 1, dark layer 35 can be disposed between cholestericliquid crystal layer 30 and a second conductor 40. The second conductor40 can overlay cholesteric layer 30, or can overlay dark layer 35.Second conductor 40 can function as a dark layer 35, making anadditional dark layer unnecessary. According to various embodiments,second conductor 40 can be transparent. Second conductor 40 can beformed, for example, by techniques known in the art for forming a layerof conductive material. Such techniques can include, for example, vacuumdeposition, film coating, electroplating, printing, sputtering, or otherdeposition techniques known in the art. The second conductor 40 can bepatterned non-parallel to patterning of the first conductor 20. Theintersection of the first conductor 20 and the second conductor 40 canform a pixel, wherein the cholesteric liquid crystal layer 30 in thepixel changes state when an electric field is applied between the firstand second conductors. Alternately, the second conductor 40 can beformed as electrically conductive character segments over cholestericliquid crystal layer 30 by thick film printing, sputter coating, orother printing or coating means. The conductive character segments canbe arranged to form numbers 0-9, a slash, a decimal point, a dollarsign, a cent sign, or any other alpha-numeric character or symbol.

Second conductor 40 can be any material capable of providing sufficientconductivity to form an electric field between the first conductor 20and second conductor 40 strong enough to change the optical state of thecholesteric material in cholesteric layer 30. The second conductor 40can be any conductive material, for example, metals such as aluminum,tin, silver, platinum, carbon, tungsten, molybdenum, tin, indium, orcombinations thereof, or a conductive ink. Suitable conductive inks,such as Electrodag 423SS from Acheson Corporation, can be formed into aconductive layer by screen printing on the dark layer 35 or oncholesteric liquid crystal layer 30. Suitable screen-printableconductive materials can include finely divided graphite particles in abinder such as a thermoplastic resin.

As shown in FIG. 3, a conductive cover 22 can be formed over a portionof first conductor 20′ to protect the portion of first conductor 20′from abrasion. The conductive cover 22 can be any conductive material,and can be formed in any known manner, including screen printing,coating, or other known methods.

A dielectric layer such as deionized gelatin can be formed over theconductive character segments by standard printing or coatingtechniques. Via holes can be formed over each conductive charactersegment by the absence of the dielectric layer over at least a portionof each conductive character segment, or by removing a portion of thedielectric layer over each conductive character segment, for example, byablation or chemical etching.

Electrically conductive traces can be formed over the dielectric layerby printing or coating techniques. One or more electrically conductivetrace can flow through a via hole on formation, making electricalcontact with the conductive character segment. The conductive traces canextend from the character segment to an exposed area along a side of thedisplay, where the conductive trace forms a contact pad in the exposedarea. The exposed area is an area of the substrate coated with the firstconductive layer.

The contact pads can be any conductive material, for example, silver orcarbon. The contact pads can be formed with the conductive traces, orseparately therefrom. Contact pads that are not formed with theconductive traces can be coated or printed on the dielectric layer. Avia hole can extend from the conductive pad through the dielectric layerto the first conductive layer. The exposed area and the contact padsthereon can be formed along one side of the display, along multiplesides of the display, or in one or more locations on the display notincluding the conductive character segment. According to variousembodiments, the contact pads can be formed in the exposed area alongone edge of the display. The contact pads can be placed linearly orgrouped, such as in a pattern, for example, a square or rectangle, inthe exposed area.

The optical state of the bistable material between the conductivecharacter segment and the first conductive layer can be changed byselectively applying drive voltages to the corresponding contact padthat is electrically connected to the conductive character segmentthrough a conductive trace, and to the first conductive layer by director indirect contact. Once the optical state of the bistable material hasbeen changed, it can remain in that state indefinitely without furtherpower being applied to the conductive layers. Methods of forming thedisplay element are known to practitioners in the art, and aredescribed, for example, in U.S. Ser. No. 10/134,185, filed Apr. 29, 2002by Stephenson et al., and in co-filed U.S. Ser. No. 10/851,440 filed May21, 2004, by Burberry et al.

One or more display element can be attached to an electricalinterconnect substrate. The electrical interconnect substrate caninclude alignment features for aligning the display element on theelectrical interconnect substrate, one or more contact pads for makingan electrical connection to a display element, and one or more contactpads for making electrical connection to the display drive source. Oneor more electrical interconnect substrate can be attached to eachdisplay element. One or more display element can be connected to eachelectrical interconnect substrate.

The electrical interconnect substrate can have one or more displayelement attached to one surface, or to both surfaces of the electricalinterconnect substrate. The attachment can be physical, wherein thedisplay element and electrical interconnect substrate are held togetherby compression, friction, adhesive bonding, or by other mechanicalmeans, such as tabs, clips, or pins. The electrical interconnectsubstrate can be electrically connected to one or more physicallyattached display element. The electrical interconnect substrate can beelectrically connected to one or more display elements directly or bysecondary connections, such as wires.

A display drive source can be a circuit board for writing or rewritingthe display. According to certain embodiments, the circuit board caninclude a power source, such as a battery. According to otherembodiments, the circuit board is capable of connection to an externalpower source, for example, a battery or an electrical circuit. Thedisplay drive source can be connected to the electrical interconnectsubstrate physically. The display drive source can be electricallyconnected to the electrical interconnect substrate directly or throughsome secondary connections, such as wires.

FIG. 3 is schematic side view of a device for writing a permanenthideable mark on the display element. As shown in FIG. 3, a displayelement 10 can be positioned so that a light 52, such as a conventionalxenon flash, exposes portions of display element 10 through a mask 54.Suitable light sources can include high intensity lights, for example, aSUNPAK auto 383 professional flash lamp with a reflector, a Speedotronmodel 202VF light unit powered by 2405CX power supply, and a Vivitarmodel 285HV professional flash lamp. If a reflector is used with thelamp, the reflector can be modified to more uniformly and efficientlydirect light through a mask 54 to the display element 10.

The mask 54 can be any suitable material, for example, a polymericmaterial, metal, ceramic, or treated glass, wherein the material iscapable of blocking light and/or heat from the writing source fromreaching designated areas of the display element 10. The mask can betransparent to light, or heat conductive, in a pattern corresponding tothe desired image. In other embodiments, the mask can be transparent tolight, or heat conductive, in a pattern corresponding to the negative,or outline, of the desired image. For example, a transparent polymericsheet, such as Dupont Mylar, can be used as the mask with anelectro-photographic printed image formed on the sheet, wherein theimage corresponds to the permanent hideable mark. According to variousembodiments, the mask can be a dot matrix super twisted-nematic (STN)display, part number TM 320240AG, from Tianma MicroelectronicsCorporation in China.

To imprint a permanent hideable image in the cholesteric layer of thedisplay element 10, light or heat can be applied through the mask toform the image or its negative. For example, the output of flash light52 can be adjusted to imprint an image on display element 10, regardlessof the initial state of the cholesteric material in element 10, that is,whether the cholesteric liquid crystal material is in a planar state, afocal-conic state, or any gray scale state in between planar and focalconic. The intensity of the energy from the writing device can besufficiently high so that the imprinted image in the liquid crystal ispermanent, that is, the image can not be erased, while being low enoughto ensure the image is still hideable. For example, for the displayelement including cholesteric material as described herein, theintensity of light needed to form a permanent hideable image is greaterthan 500 mJ/cm², preferably about 640 mJ/cm², as measured by a CoherentFM-GS Energy Meter. Depending on the light absorbing efficiency of thedark layer, the spectral and temporal dependence of the energy in thelight source, the heat response of the liquid crystal, the thickness ofthe liquid crystal layer, and other factors known in the art, the energyneeded to form a permanent hideable image in the liquid crystal can bemore or less. During the exposure to the energy source, no electricalfield is needed to write the image.

The permanent hideable image can be formed on the cholesteric liquidcrystal material using an energy source such as a flash lamp, asindicated above; heat, for example, a heat lamp, laser, or thermalprinthead; or radiation, such as infrared or ultraviolet radiation. Theenergy needed to permanently write the image can be determined based onthe thickness of the cholesteric liquid crystal material layer, theenergy level, the distance from the energy source to the displayelement, and the properties of the dark layer of the display element, ifpresent. Optionally, an electrical field can be used simultaneous withthe energy source to enable use of a lower amount of energy. The energycan be applied through a mask, as described above, to form the image, orcan be applied in an image-wise fashion without a mask, such as by usinga laser or thermal printhead, where the effected area of the liquidcrystal can be controlled.

The permanent hideable image can be formed in the cholesteric layer atany time after it is applied to the substrate. For example, the imagecan be formed immediately after formation of the cholesteric layer onthe substrate, after application of a dark layer to the cholestericlayer, after formation of additional layers of the display element, orafter the entire display element is formed. The permanent hideable imagecan be formed before or after formation of rewritable or permanentnon-hideable information on the display element.

To write the permanent hideable information, a display element 10 can befirst placed in a planar state by any means known in the art, forexample, by application of an voltage pulse, heat, light, or an electricfield, as disclosed, for example, in U.S. Patent Application PublicationUS 2004/0061808A1 to Stephenson et al. For example, a 100 millisecondsvoltage pulse of 140 volts can be used. FIG. 4A is a schematic view ofthe display element 10 in a planar state 100, which appears to theviewer as bright across the whole area of the display element 10. Thedisplay element 10 can then be exposed to a flash light through a maskas described herein, for example, a flash of light from a SUNPAK auto383 professional flash lamp with a modified reflector through a mask ofDupont Mylar transparency film with an electro-photographic printedimage “Kodak Confidential.” FIG. 4B is a schematic view of the displayelement 10 after exposure to the flash light through the mask, whereinthe imprinted image “Kodak Confidential” is visible. The areas of thedisplay element 10 receiving greater and smaller amounts of energy,respectively, to form the permanent hideable image are referred to asinformation area 110 and background area 105, respectively. According tovarious embodiments, the information area 110 can be the area receivingless energy, while the background area 105 receives more energy. Curves1 and 2 in FIG. 5A depict reflectance spectral plots of the informationand background areas of FIG. 4B, respectively.

The words “Kodak Confidential,” can be hidden in a focal conic state 120as illustrated in FIG. 4C with a second voltage pulse, heat, light, orelectric field. For example, a 1000 milliseconds voltage pulse of 60volts can be used to change the cholesteric layer to the focal conicstate. In the focal conic state, the display element 10 appears darkacross the whole area to a viewer. Curves 1 and 2 in FIG. 5B depictreflectance spectral plots of information and background areas,respectively, as shown in FIG. 4C. As can be seen in FIG. 5B, curves 1and 2 overlay each other and are indistinguishable, indicating that thepermanent hideable image is not visible to the viewer.

Starting from the state of FIG. 4B, the permanent hideable image can behidden in a planar state 122 as illustrated in FIG. 4D with a thirdvoltage pulse, heat, light, or electric field. For example, a 1000milliseconds voltage pulse of 140 volts can be used to place thecholesteric layer in a planar state. In the planar state, the displayelement 10 appears bright across the whole area to the viewer. Curves 1and 2 in FIG. 5C depict reflectance spectral plots of information andbackground areas, respectively, as shown in FIG. 4D. As can be seen inFIG. 5C, curves 1 and 2 overlay each other and are indistinguishable,indicating that the permanent hideable image is not visible to theviewer.

The permanent hideable image, “Kodak Confidential,” can be retrievedfrom either the focal-conic state (FIG. 4C) or the planar state (FIG.4D) by application of a fourth voltage pulse, heat, light, or electricfield. For example, a 1000 milliseconds voltage pulse of 80 volts, asillustrated in FIG. 4E can be used to retrieve the permanent hideableimage. Upon retrieval of the image, the display element 10 appearsdifferent in information area 126 and background area 124, such that thepermanent hideable image is readable. Curves 1 and 2 in FIG. 5D depictreflectance spectral plots of the information and background areas,respectively, of FIG. 4E. As shown in FIG. 5D, the curves 1 and 2 areagain separate and distinguishable, as they were on first writing thepermanent hideable image (see FIGS. 4B and 5A).

To write the permanent hideable image, a display element 10 can be firstplaced in a focal conic state by application of a voltage pulse, heat,light, or electric field, as disclosed in U.S. Patent ApplicationPublication US 2004/0061808A1 to Stephenson et al. For example, a 100milliseconds voltage pulse of 60 volts can be used to place thecholesteric layer in a focal conic state. FIG. 6A is a schematic view ofthe display element 10 in a focal conic state 130, which state makes thedisplay element appear dark across the whole area to the viewer. Thedisplay element 10 can be exposed to a flash light as described above tocreate a permanent hideable image, for example, “Kodak Confidential,”having an information area 140 and a background area 135, as shown inFIG. 6B. Curves 1 and 2 in FIG. 7A depict reflectance spectral plots ofinformation area 140 and background area 135, respectively, of FIG. 6B.

The permanent hideable image, “Kodak Confidential,” can be hidden in afocal conic state 150 as illustrated in FIG. 6C by application of asecond voltage pulse, heat, light, or electric field. For example, a1000 milliseconds voltage pulse of 60 volts can be used to place thecholesteric layer in the focal conic state, making the display element10 appear dark across the whole area. Curves 1 and 2 in FIG. 7B depictreflectance spectral plots of information and background areas,respectively, from FIG. 6C. As seen in FIG. 7B, curves 1 and 2 overlayeach other and are indistinguishable, indicating that the permanenthideable image is hidden from view.

The permanent hideable image, “Kodak Confidential,” can be hidden in aplanar state 152 starting from the visible focal-conic state of FIG. 6B,as illustrated in FIG. 6D by application of a third voltage pulse, heat,light, or electric field. For example, a 1000 milliseconds voltage pulseof 140 volts can be applied to place the cholesteric layer in a planarstate, making the display element 10 appear bright across the wholearea. Curves 1 and 2 in FIG. 7C depict reflectance spectral plots ofinformation and background areas, respectively, of FIG. 6D. As seen inFIG. 7C, curves 1 and 2 overlay each other and are indistinguishable,indicating that the permanent hideable image is hidden from view.

The permanent hideable image, “Kodak Confidential,” can be retrievedfrom either the hidden focal conic or planar state, as illustrated inFIG. 6E by application of a fourth voltage pulse, heat, light, orelectric field. For example, application of a 1000 milliseconds voltagepulse of 80 volts can retrieve the permanent hideable image. As shown inFIG. 6E, the display element 10 appears different in information area156 and background area 154, such that the permanent hideable image isnow readable. Curves 1 and 2 in FIG. 7D depict reflectance spectralplots of the information and background areas of FIG. 6E, respectively.As seen in FIG. 7D, curves 1 and 2 are separate and distinguishable, asthey were when the permanent hideable image was first written (see FIGS.5B and 7A).

To erase, write, or rewrite non-permanent information, or permanentnon-hideable information, on the displays described above, electrodescan be applied to the first conductor cover if present, or to the firstconductor, and to the second conductor. An electrical field can beapplied across the electrodes to erase any existing non-permanentvisible images on the display. The display can be written by flashwriting, application of an electrical field, heat, or a combinationthereof. For flash writing, a light or heat pulse of a certain power andduration provides a thermal flux effect that can write cholestericmaterial into a planar, focal-conic, or gray state. The display can bewritten and erased repeatedly without damage to the permanent hideableinformation or the display structure.

FIGS. 8A-8C are schematic sectional views of alternative displaystructures capable of forming a permanent hideable mark that can behidden and retrieved. Display elements 12, 13, and 14 as shown in FIGS.8A, 8B, and 8C, respectively, have the same arrangement and componentsas the display 10 in FIG. 1, unless otherwise noted. The cholestericliquid crystal layer 30 is formed to create a predetermined pattern inan information area, wherein the pattern corresponds to the permanenthideable image. The pattern can be the image, or the negative of theimage. A filling material 32 separates areas of the cholesteric liquidcrystal material 30. Filling material 32 can be any material that doesnot react or interact with the patterned cholesteric liquid crystallayer 30. For example, the filling material 32 can be a binder material,such as gelatin. The filler material 32 can include any bistablematerial. The filling material 32 can include a bistable material, whichcan be the same as or different from the bistable material of thecholesteric liquid crystal layer 30. The cholesteric material of thecholesteric liquid crystal layer 30 and the filling material 32 can bedifferent in one or more of thickness (see FIG. 8B), domain size of aliquid crystal component, type of liquid crystal material, or otheraspects. When the filling material 32 includes a liquid crystalmaterial, the filling material 32 and cholesteric liquid crystal layer30 can have at least one voltage to which they respond differently, forexample, one material can enter a focal conic state, and the othermaterial can enter a planar state or gray state at a selected voltage.In order to reduce expense, the filling material 32 can be lessexpensive than the cholesteric liquid crystal layer 30. The fillingmaterial 32 can share at least one common optical state with cholestericliquid crystal layer 30. According to some embodiments, the fillingmaterial 32 does not include a liquid crystal material. Each of theliquid crystal material and filling material can be independentlyprinted, etched, sputtered, or coated, with or without a mask, to formthe patterned area.

Instead of a dark layer 35 as in FIG. 1, display 12, 13, or 14 can havea background layer 36 which can cover all or a portion of the displayelement. The background layer can include a pigment, colorant or dye.The background layer can be any suitable thickness, and preferably isonly a few microns thick. Background layer 36 can be a dark layer. Thebackground layer can have the same appearance as one of the opticalstates of the cholesteric liquid crystal layer 30. The background layer36 can be located between either of the two conductors 20 and 40 and thecholesteric liquid crystal layer 30, or the background layer 36 can beon the opposite side of one of the first conductor 20 or secondconductor 40 from the cholesteric liquid crystal layer 30, provided thatthe respective conductor is transparent.

When the patterned area of the cholesteric liquid crystal layer 30 hasthe same appearance as the background layer 36, the permanent hideableimage is hidden. When the patterned area of the cholesteric liquidcrystal layer 30 has a different appearance from the background layer,the permanent hideable image is visible. The switching of the state ofthe patterned area of cholesteric liquid crystal layer 30 can be carriedout by applying voltage across the conductors. This means of forming adisplay allows information to be pre-built or designed into the displayelement using patterned cholesteric liquid crystal only in theinformation area. The information can be rendered invisible byapplication of a first voltage, restored with application of a secondvoltage, and hidden again by application of the first voltage. Theinformation can be hidden by changing the cholesteric liquid crystalinto a state which has the same appearance as the background area. Thebackground area can be designed to be in the planar state, focal conicstate, or any intermediate (gray scale) state.

According to another embodiment, the layer on top of the patterned areaof cholesteric liquid crystal layer 30 and filling material 32, that isbackground layer 36 or second conductor 40, can conform to the shape ofthe cholesteric layers, as shown in FIG. 8B. Both the patterned area ofthe cholesteric liquid crystal layer 30 and filling material 32 can beswitched into a focal conic state (transparent state), having theappearance of the background, to hide the patterned information, or canboth be switched into planar states (reflective) that have the sameappearance to hide the information. The information can be retrieved(viewed) by applying a voltage that causes different reflectance fromcholesteric liquid crystal layer 30 and filling material 32.

FIG. 8C shows an alternative display element 14, wherein conductors 20and 40 are absent from the information area. In the information area,the patterned cholesteric liquid crystal layer 30 can be depositeddirectly on substrate 15. The filling material 32 can be as describedabove. A background layer 36 can be present over the cholesteric liquidcrystal layer 30 and the filling material 32. The background layer 36can be a dark layer. When the display element 14 is heated above aclearing temperature, where the cholesteric liquid crystal becomesisotropic, and then cooled gradually, it appears dark everywhere. As aresult, the permanent information is hidden. When display element 14 issubsequently exposed to a flash of light with an energy level lower thanthe first critical energy level, the cholesteric liquid crystal layer 30is switched to a planar state (reflective), and the permanent imagebecomes visible. The information can be hidden again by reheating thematerial above the clearing temperature and allowing it to coolgradually. The technique described for hiding and retrieving informationwith regard to FIG. 8C can be used for hiding and retrieving informationin displays 12 and 13 of FIGS. 8A and 8B, respectively, provided thatthe background layer 36 is a dark layer.

According to the present invention, a permanent hideable image or markcan be made on a display element, wherein the permanent hideable markcan be made viewable or hidden by switching the state of the bistablematerial in the display element. This invention can be used to formpermanent hideable marks for use in forming security data, providingtracking information, or for artistic purposes. The display element canbe used alone, in a tag, label, sheet, card, credit card, or othersuitable form. The display element with the permanent hideable mark canbe associated with a specific good if desired for tracking oridentification purposes.

The invention has been described in detail with particular reference tocertain embodiments thereof, but it will be understood that variationsand modifications can be made within the spirit and scope of theinvention.

PARTS LIST

-   10 display element-   12 display element-   13 display element-   14 display element-   15 display substrate-   20 first transparent conductor-   20′ exposed first conductor-   22 conductive cover-   30 cholesteric liquid crystal layer-   32 filling material-   35 dark layer-   36 background layer-   40 second conductor-   50 electrodes-   52 flash-   54 mask-   60 incident light-   62 reflected light-   72 planar liquid crystal-   74 focal-conic liquid crystal-   100 planar state-   105 background area-   110 information area-   120 focal conic state-   122 planar state-   124 background area-   126 information area-   130 focal conic state-   135 background area-   140 information area-   150 focal conic state-   152 planar state-   154 background area-   156 information area

1. A bistable display comprising: a substrate; and a layer of bistablematerial, and wherein the layer of bistable material includes anembedded imagewise pattern that is viewable in a first state of thebistable material, hidden in a second state of the bistable material,and is not erasable, wherein the layer of bistable material comprisesareas of bistable material and areas of a filling material between theareas of bistable material, and wherein the filling material comprises asecond bistable material.
 2. The display of claim 1, wherein the fillingmaterial comprises the bistable material and the second bistablematerial, wherein the second bistable material is different from thebistable material.
 3. The display of claim 1, wherein the fillingmaterial is gelatin.
 4. The display of claim 1, wherein the fillingmaterial has a different thickness than the bistable material.
 5. Thedisplay of claim 1, wherein the bistable material comprises one or moreof an electrochemical material, an electrophoretic material, anelectrochromic material, a magnetic material, a ferroelectric material,a nematic liquid crystal material, or a chiral nematic liquid crystalmaterial.
 6. The display of claim 1, wherein the bistable materialcomprises one or more of a nematic liquid crystal material, or a chiralnematic liquid crystal material.
 7. The display of claim 1, wherein thedisplay further comprises a background layer on a side of the bistablematerial layer opposite the substrate.
 8. The display of claim 1,wherein the bistable layer can be in a state selected from any bistableor gray scale state.
 9. The display of claim 8, further comprising abackground layer on a side of the bistable material layer opposite thesubstrate, wherein the background layer is the same in appearance as atleast one of the states of the bistable layer.
 10. The display of claim1, further comprising a first conductor adjacent a first side of thebistable layer, and a second conductor adjacent a second side of thebistable layer.
 11. A security device comprising a bistable displayhaving a substrate; and a layer of bistable material, and wherein thelayer of bistable material includes an embedded imagewise pattern thatis viewable in a first state of the bistable material, hidden in asecond state of the bistable material, and is not erasable, wherein thelayer of bistable material comprises areas of bistable material andareas of a filling material between the areas of bistable material, andwherein the filling material comprises a second bistable material. 12.The device of claim 11, wherein the bistable material is a liquidcrystal.
 13. The device of claim 11, wherein the device is a creditcard, identification card, security badge, label, or document.
 14. Thedisplay of claim 1, wherein the material of the layer of bistablematerial is altered according to the imagewise pattern.
 15. The displayof claim 1, wherein the embedded imagewise pattern is imprinted inmaterial of the layer of bistable material.